We digitalise your production plants to maximise operational performance (OEE), integrate plant systems with decision-making and accelerate the transition towards intelligent manufacturing.
Efficiency in modern manufacturing requires eliminating information silos between machines and the management office. At Macaque Consulting, we develop solutions that unify the operational environment (OT) with the corporate environment (IT).
We help industries and production plants capture real-time asset data, optimise operator workflows and automate warehouse and inventory management. We turn your manufacturing data into tangible cost savings and greater production capacity.
We integrate software engineers and developers specialised in automation, industrial IoT (IIoT) and plant systems into your teams. Accelerate the digitalisation of your assembly lines with professionals used to working with industrial protocols (OPC UA, Modbus) and cloud architectures.
Discover moreWe implement applied AI solutions for predictive maintenance of critical machinery, preventing failures before they occur. We develop computer vision systems for automated quality control on the production line, detecting defects in milliseconds.
Discover moreWe design and build custom manufacturing execution systems (MES) to plan work orders, control stock (WMS) and calculate OEE automatically. We develop robust, usable platforms that replace paper templates with clean real-time data.
Discover moreWe assess the digital infrastructure of your plants, analysing the performance of your ERPs, databases and the security of industrial networks (OT). We identify bottlenecks in data capture and integration inefficiencies to ensure a scalable system protected against cyberthreats.
Discover moreWe work on the ground with manufacturers and industrial companies to digitalise their manufacturing operations. We design robust solutions that unify your systems, eliminate paper on the shop floor, reduce downtime and maximise the productivity of your assets.
We connect your physical assets with your decision systems. We implement Industrial IoT (IIoT) sensors and gateways to capture real-time data directly from your PLCs and machinery, enabling continuous production monitoring.
We digitalise production control end to end. We develop and implement MES systems for work order planning, operator time tracking and automatic real-time OEE calculation, eliminating paper.
We optimise the flow of your raw materials and finished goods. We develop warehouse management software (WMS) integrated with your ERPs to automate order preparation, control stock in real time and reduce logistics errors.
Avoid unplanned stoppages on your production lines. We apply Artificial Intelligence and Machine Learning algorithms to your machine data to anticipate mechanical failures and plan maintenance only when needed.
We implement automated optical inspection systems on your assembly lines. Using high-speed cameras and AI algorithms, we detect manufacturing defects, measurement deviations or assembly failures in milliseconds.
Synchronise your purchasing and production with market demand. We develop predictive analytics tools that help estimate future demand, optimise raw material purchasing and ensure your plant produces efficiently.
Why choose us?
We combine deep technical specialisation with strategic vision to design technology solutions that create real value, accelerate growth and transform your organisation's operations.
We do not just implement technology; we align every solution with your strategic goals and organisational culture to ensure real impact.
We have an expert team in modern architectures, artificial intelligence and cloud solutions, ready to solve your most complex challenges.
We integrate as your trusted technology partner. We work closely, transparently and flexibly, adapting to your company's pace.
We design and deploy robust future-ready solutions, ensuring operational efficiency, cost optimisation and return on investment.
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Obtained
We answer the most common questions about Industry 4.0, IIoT connectivity, MES systems, OEE, predictive maintenance, warehouse management (WMS) and supply chain planning for industrial companies in Tarragona, Catalonia and across Spain.
We digitalise production plants to maximise operational performance (OEE), integrate plant systems with decision-making and accelerate the transition towards Industry 4.0. We work on machine connectivity and IIoT integration, MES manufacturing execution systems, warehouse and inventory management (WMS), predictive maintenance, computer vision for quality control and supply chain planning. We serve manufacturers and industrial plants in Tarragona and across Spain.
Industry 4.0 is the digitalisation of manufacturing through connecting machines, systems and people, using real-time data and applying artificial intelligence and automation to production processes. It does not require changing the entire plant at once. We start with an assessment, connect the most critical lines, measure their real performance and scale in phases according to the return on each investment, integrating operational technology (OT) with management systems (IT).
Yes. Most plants combine modern machinery with equipment from previous decades that has no native connectivity. Using sensors, industrial gateways and standard protocols such as OPC UA, Modbus or MQTT, we extract status, production, consumption and alarm data from any machine and centralise it on an IIoT platform. This way you digitalise the entire plant without replacing equipment that still works, and without stopping production.
OEE (Overall Equipment Effectiveness) is the benchmark indicator of a plant's efficiency: it combines machine availability, performance against theoretical speed and the quality of what is produced. With an MES system we measure OEE in real time and show the causes of each loss: stoppages, minor stops, changeovers or rejects. With predictive maintenance we anticipate breakdowns before they stop the line. The result is more output with the same resources.
A warehouse management system (WMS) controls every movement of materials and product: receiving, putaway, inventory, order picking and dispatch. With barcode or RFID reading and smart location rules, it eliminates errors, reduces picking times and provides accurate real-time inventory. We integrate it with the ERP and the MES so that production always has the materials it needs.
We integrate sales, production, inventory and supplier data to plan precisely what to manufacture, when and with which materials. With predictive demand analytics and advanced planning tools, we adjust stock levels, anticipate supply shortages and sequence production to minimise changeovers and idle time. Capital tied up in inventory is reduced and on-time delivery improves.
Tell us what you need and we will help you develop, improve or scale your technology solution with custom software, IT outsourcing and artificial intelligence.
We analyse your case and propose solutions tailored to your business
From the initial idea through product evolution
Technology prepared to grow with you
Response within 24 hours
